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PiDP-1 Elecrow 7in HDMI monitor final cable routing 2026-01-21
Today was the big day! Although the cables arrived a short while ago, I took some time to consider exactly how I wanted to create
a cable pass-thru hole in the paper tape panel. Two key issues were size and no damage. I settled on a 1in hole using a new hole saw,
which I purchased yesterday at Home Hardware. I was able to attach it to a 1/4in impact drill (the kind that snaps into a high-speed
impact driver instead of a slower drill).
Today I also decided that removing the paper tape panel was the best way to ensure minimal or no damage compared to drilling 'in situ'.
I carefully opened frame and removed the I/O panel and paper tape panels, then closed up the frame top to keep things in place.
With the paper tape panel out, I also removed the USB connectors from the panel so I could lay it flat for measuring and drilling.
I also removed the HDMI display. Using the display with cables in place, I determined the best hole location was near the thin backing
strip but on the other side from the USB slot. It gave the cables more flex room.
I measured and found center of the panel, then measured the hole location and marked center. I drilled a small pilot hole (1/16in)
and then used the hole saw to pre-drill a backing 2x4 block. Starting from the back, I used the saw to score the back of the panel and
then finished the hole drilling from the front. The hole was clean and neat, but had some burrs due to the middle layer of fibreglas in
the panel. I grabbed my drum sander kit and found a small sanding drum, fitted into a cordless drill and cleaned the hole edges.
I took the opportunity to better seat the Raspberry Pi-5 on the PiDP-1 GPIO connector by removing one brass standoff and replacing it
with a nylon thru-hole standoff. I ran a 15mm M.2 bolt from behind thru NVME hat, then standoff, then Pi-5 and into the PiDP-1 nylon
standoff nearest the RJ-45 connector to secure the Pi to the PiDP-1.
I also took the opportunity to attach the small speakers that came with the Elecrow 7in HDMI monitor to the back of the monitor
(and plugged them in!) and then carefully secured the monitor to the paper tape panel.
I replaced the panels in the rack frame and buttoned things up. I installed the various cables from the monitor (HDMI, power & touch)
as well as the paper tape USB connectors and secured them to various places on the back of the rack. Finally I powered up the rack and
ensured everything was working perfectly, including the HDMI monitor speakers and the touch screen.
My PiDP-1 is now COMPLETE and functioning beautifully!
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